KLEEMANN crushing tools for jaw crushers


Crushing tools for jaw crushers

Crushing tools from KLEEMANN are made of special hard manganese steel which guarantees a long service life. The shape of the crusher is optimised for the lowest possible wear. A flattened transition from the prescreen and/or the feeding chute into the crushing chamber allows the material to be tipped into the crushing chamber without any obstacles. Thanks to the wide, raised, movable crusher jaw, the material cannot rest on top and less congestion occurs.

The generously sized material tunnel, easily accessible from the side, additionally prevents blockages. Result: High throughput combined with high reliability.

Special hard manganese steel
Honeycomb design
Face-ground jaw plate back
Precise seating
Symmetrical construction

Natural stone

Shape Application Series code Version Material specification
RT-BITE
(regular teeth) 		Low to medium abrasive natural stone
  • Ideally balanced combination of properties with regard to service life, energy requirements and crushing pressure
  • Ideal tooth spacing for best possible removal of fines
  • Reduces slabby content in the feed material
  • RT-BITE.20 & RT-BITE.24 for medium-abrasive natural stone
MC 100
MC 100 EVO
MC 110
MC 110 EVO
MC 120
MC 120 PRO
MC 125
MC 110 EVO2 		RT-BITE.18 MnCr 18.2
RT-BITE.20 MnCr 20.3
RT-BITE.24 MnCr 24.3
FT-BITE
(flat teeth) 		Abrasive natural stone
  • Particularly efficient for abrasive material due to better wear dimensions
  • Less space for fines (screening required)
  • Higher proportion of slabby feed material
MC 110 EVO
MC 120 PRO
MC 110 EVO2 		FT-BITE.18 MnCr 18.2
FT-BITE.20 MnCr 20.3
FT-BITE.24 MnCr 24.3
ST-BITE
(sharp teeth) 		Rounded material (less abrasive)
  • Good grip on material thanks to sharp tooth profile
  • Reduces slabby content in the feed material
  • Recommended for small gap widths
    (< 60 mm)
MC 100 EVO
MC 110 EVO
MC 110 EVO2 		ST-BITE.18 MnCr 18.2
MT-BITE
(multitype-teeth) 		Special design for crushing hard stone
  • Tooth profile between RT-BITE & FT- BITE
  • Robust crusher jaw plate to reduce jaw deformation (bending)
  • Relatively sharp teeth with larger tooth spacing
  • Reduced crushing forces due to reduced crusher loading
  • Improved discharge of fines/crushed material
MC 110 EVO
MC 110 EVO2 		MT-BITE.18 MnCr 18.2
* Available only for MC 110 EVO, MC 110 EVO2, MC 120, PRO crushers

Recycling

Shape Application Series code Version Material specification
RT-BITE
(regular teeth) 		Building rubble & recycling / rounded material (abrasive)
  • Ideally balanced combination of properties with regard to service life, energy requirements and crushing pressure
  • Ideal tooth spacing for best possible removal of fines
  • Reduces slabby content in the feed material
  • RT-BITE.20 & RT-BITE.24 for medium-abrasive natural stone
MC 100
MC 100 EVO
MC 110
MC 110 EVO
MC 120
MC 120 PRO
MC 125
MC 110 EVO2 		RT-BITE.18 MnCr 18.2
RT-BITE.20 MnCr 20.3
RT-BITE.24 MnCr 24.3
WT-BITE
(wavy-teeth) 		Recycling / cohesive material
  • Specially designed wavy tooth profile for recycling
  • The optimised geometry of the back of the jaw plates creates an improved feed angle within the crushing chamber.
  • Reduces or prevents adhesion of cohesive material
  • Higher material throughput
MC 110 EVO
MC 110 EVO2 		WT-BITE.18 MnCr 18.2
* Available only for MC 110 EVO, MC 110 EVO2, MC 120, PRO crushers

Recommended uses

Recommended uses
Shape Final product grain size Feed material
Hard rock Soft and
medium-hard stone 		Gravel Building rubble / recycling Slabby,
medium-hard stone 		Recycling
Cohesive material
RT-BITE
(regular teeth) 		> 60 mm + ++ ++ ++ ++ -
FT-BITE
(flat teeth) 		> 60 mm ++ + + + - -
ST-BITE
(sharp teeth) 		< 60 mm - + ++ + ++ -
MT-BITE
(multitype-teeth) 		> 60 mm ++ - - - - -
WT-BITE
(wavy teeth) 		- - - - - ++
++ Highly recommended + Recommended - Not recommended

Tooth shapes

RT-BITE tooth shape – regular-teeth

  • Suitable for recycling, natural stone and gravel
  • Large tooth spacing to enable better discharge of fines and/or already crushed material
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FT-BITE tooth shape – flat-teeth

  • Suitable for natural stone
  • Flat teeth are more efficient when crushing abrasive material (greater wear dimension)
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ST-BITE tooth shape – sharp-teeth

  • Reduces slabby content in the crushed material
  • Recommended for small gap widths.
  • Suitable for the production of grit and chippings
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WT-BITE tooth shape– wavy-teeth (recycling)

  • Incrustations and blockages reduce the performance of the jaw crusher
  • This special tooth profile prevents the adhesion of cohesive material
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MT-BITE tooth shape – multitype-teeth

  • Special design for crushing hard stone
  • Tooth profile between RT-BITE & FT- BITE
  • Robust crusher jaw plate to reduce jaw deformation (bending)
  • Relatively sharp teeth with larger tooth spacing
  • Reduced crushing forces due to reduced crusher loading
  • Reduced fuel consumption
  • Improved discharge of fines/crushed material
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Shape Wear volume
FT-BITE 135%
MT-BITE 109%
RT-BITE 100%

FT-BITE

MT-BITE

RT-BITE

Pairing with moveable ‘hard-rock’ jaw plate

  • The fixed jaw plate with flat teeth is intended for pairing (wear on the fixed jaw plate is generally higher).
  • It is also possible to choose the version with regular teeth as a ‘partner’ or, if required, to utilise the hard-rock version as a fixed jaw plate.
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KLEEMANN tool exchange Video instructions

Instructions on the installation and removal of crushing and screening tools.

Tool change
KLEEMANN crushing tools for jaw crushers

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